Vulcan Modular 804 (2010 manual)

Vulcan Modular 804 Subframe Assembly diagram

Show parts list (41 parts) ▼Hide parts list ▲

Ref #	Part Number	Description	Qty Used	Price	Quick Add to Cart
1	0300011	VALVE, 4 SPOOL CONTROL	1	$1,127.40
2	0301671	TOW SOCKET	1	$37.00
3	0301895	GREASE FITTING, 1/8 NPT STRAIGHT	2	$5.80
4	0303385	JUNCTION BOX	1	$99.20
5	0306680	RUBBER "T" MOUNTS	4	$5.80
6	0307383	CHAIN ASSEMBLY, 5/16" G7 X 12'	1	$64.80
7	0307576	LIFT CYLINDER	1	$2,275.40
	03005547	Seal kit for 0307576 cylinder: SEAL KIT, 0307576 THI		$131.00
8	0400066	1/4-20 X 3/4 HHCS GR.5,ZP	8	$5.80
9	0400070	1/4-20 X 1 HHCS GR5 ZP	8	$5.80
10	0400122	3/8-16 X 1 1/4 HHCS GR.5,ZP	3	$5.80
11	0400126	3/8-16 X 1 HHCS GR.5,ZP	4	$5.80
12	0400132	3/8-16 X 1 1/2 HHCS GR.5,ZP	2	$5.80
13	0400140	3/8-16 X 4 HHCS GR.5,ZP	3	$5.80
14	0400146	3/8-16 X 2-1/4 HHCS GR.5 ZP	1	$4.00
15	0400209	1/2-13 X 1-1/4 HHCS GR5 ZP	4	Call for price	—
16	0400237	1/2-13 X 4 HHCS GR 5 ZP	4	$5.80
17	0400367	1/4-20 NYLOCK HEX NUT ZP	12	$5.80
18	0400382	5/16-18 NYLOCK HEX NUT ZP	8	$5.80
19	0400392	3/8-16 NYLOCK HEX NUT ZP	13	$5.80
20	0400408	1/2-13 NYLOCK HEX NUT ZP	8	$2.80
21	0400451	1/4 FLAT WASHER ZP	14	$5.80
22	0400452	1/4 HELICAL LOCK WASHER ZP	4	$5.80
23	0400480	3/8 FLAT WASHER ZP	14	$4.00
24	0400482	3/8 HELICAL LOCK WASHER ZP	1	$5.80
25	0400492	1/2 FLAT WASHER ZP	8	$5.80
26	0400498	WASHER, 1/2" ID X 2" OD X .150	8	$8.00
27	0719519	SHIM - BOOM PIVOT (.0747 THICK)	2	$9.80
28	0719520	SHIM - BOOM PIVOT (.1196 THK)	2	$9.80
29	0722941	BRACKET - JUNCTION BOX STAND	1	Call for price	—
30	0806850	VALVE MOUNTING BRACKET WELDMENT	1	Call for price	—
31	0807183	BOOM PIVOT PIN WELDMENT	1	$249.20
32	0807214	SCOOP STORAGE WELD'T LH	1	$284.20
33	0807215	SCOOP STORAGE WELD'T RH	1	$366.40
34	0807230	880 SUBFRAME - NEW CONV	1	Call for price	—
35	0807232	FRONT BODY MTG. TUBE WELD'T	1	$426.00
36	0807471	REAR BODY MTG TUBE WELD'T	1	$492.80
37	0807707	PIN WELDMENT	1	$57.80
38	0910008	HYDRAULIC TANK ASSEMBLY	1	$488.40
39	9043973	SCREW, 5/16"-16 X 1-1/2" FL HD SKT	8	$5.80
40	9056150	RETAINING RING, 1-1/2"	1	$8.00
41	805040011	VERTICAL BOOM GUIDE	2	$81.20

Vulcan Modular 804 Body Assembly diagram

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Ref #	Part Number	Description	Qty Used	Price	Quick Add to Cart
1	0303120	PADDLE LATCH W/GASKET	2	$122.60
2	0306680	RUBBER "T" MOUNTS	2	$5.80
3	0310148	BOOT - CONTROL HANDLE	8	$11.20
4	0310214	LAMP, LED SIDE MARKER (AMBER)	2	$59.60
5	0310215	LAMP, LED SIDE MARKER (RED)	4	$59.60
6	0310353	LIGHT, AGROLUN LH STOP/TAIL	2	$83.00
7	0310354	LIGHT, AGROLUN RH STOP/TAIL	2	$83.00
8	0310355	LIGHT, AGROLUN LH BACK-UP	1	$83.00
9	0310356	LIGHT, AGROLUN RH BACK-UP	1	$83.00
10	0400126	3/8-16 X 1 HHCS GR.5,ZP	16	$5.80
11	0400132	3/8-16 X 1 1/2 HHCS GR.5,ZP	6	$5.80
12	0400133	3/8-16 X 3 HHCS GR.5,ZP	2	$5.80
13	0400392	3/8-16 NYLOCK HEX NUT ZP	20	$5.80
14	0400480	3/8 FLAT WASHER ZP	24	$4.00
15	0400482	3/8 HELICAL LOCK WASHER ZP	6	$5.80
16	0400484	3/8 X 1-3/4 X 1/8 THICK FLAT WASHER ZP	2	$9.80
17	0400686	#10-24 X 1" PAN HEAD PHILLIPS	12	Call for price	—
18	0400688	#10-24 NYLOCK HEX NUT SS	12	Call for price	—
19	0400689	SCREW, #8-32 X 1/2" FL HD PH MACH	12	Call for price	—
20	0400690	NUT, #8-32 HEX NYLOK	12	Call for price	—
21	0400823	5/16-18 X 3/4 LG HHCS SS	30	Call for price	—
22	0400824	5/16-18 X 3/4 LG HHCS SS	2	Call for price	—
23	0402020	1/4-20 X 3/4 HHCS SS	24	$5.80
24	0402032	5/16 X 1 HHCS SS	16	$0.20
25	0402110	1/4 FLATWASHER 316 STAINLESS	8	$5.80
26	0402111	1/4 LOCKWASHER 316 STAINLESS	24	$5.80
27	0402116	5/16"-18 NC HEX NYLOK NUT SS	22	Call for price	—
28	0402117	5/16 FLATWASHER 316SS	40	$5.80
29	0402118	5/16 HELICAL LOCK WASHER SS	32	Call for price	—
30	0402120	3/8 FLATWASHER 316 SS	2	$5.80
31	0402121	3/8 LOCKWASHER 316 STAINLESS	2	Call for price	—
32	0719710	SPLIT HARNESS PLATE	4	$45.20
33	0719921	BODY / SUBFRAME MTG. PLATE	2	$13.80
34	0721514	TAIL LIGHT INSPECTION COVER PLATE	2	$21.20
35	0722061	PLATE - 4 FUNCTION CONTROL COVER	2	$86.60
36	0807249	804 CENTER COVER WELDMENT	1	$952.80
37	0807250	804 CENTER COVER SUPPORT WELDMENT	1	Call for price	—
38	0807319	LH 94" WIDE DECK MTG. ANGLE WELDMENT	1	$390.00
39	0807320	RH 94" WIDE DECK MTG. ANGLE WELDMENT	1	$390.00
40	0807326	FRONT DK MTG. CROSSMEMBER WELD'T	1	$227.40
41	0807415	LH C.S. BODY WELDMENT	1	$6,300.40
42	0807416	RH C.S. BODY WELDMENT	1	$6,300.40
43	9032053	GROMMET	2	Call for price	—
44	804500001	MUD FLAP BACK-UP STRIP	2	$31.80
45	806070010	MUD FLAP EXTENSION PLATE	2	$70.80
46	891000001	MUDFLAP	2	$29.80
47	945400518	WASHER PLATE	2	$28.00
48	945400800	STRIKER PIN WELD'T	2	$65.00
49	GV57	RUBBER GROMMET	2	$1.80

Vulcan Modular 804 Recovery Boom Assembly diagram

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Ref # Part Number Description Qty Used Price Quick Add to Cart

1

0300113

GREASE FITTING, 1/4-28 STRAIGHT

2

$5.80

2

0301533

TIE DOWN STRAP, 15"

1

$28.20

3

0302919

FOLD CYLINDER

1

$1,989.80

Seal kit for 0302919 cylinder: 4 options (depends on who made the cylinder)

The cylinder manufacturer needs to be identified to know which seal kit is needed. How to identify your cylinder manufacturer. Need help? Call 770-921-6070.

03000876	Holmac cylinder: SEAL KIT FOR 0302919 HOLMAC	$392.60
0301353S	Southern (SHCI) cylinder: SEAL KIT FOR 0302919 SHC	$138.60
0301353	Texas (THI) cylinder: SEALKIT, JACK, 4x23	$103.00
0301353A	Ashun (MTC) cylinder: SEAL KIT FOR 0302919 ASHUN	$188.20

4

0306688

TIMBREN SPRING

1

$42.40

5

0307097

HYDRAULIC MOTOR, PARKER

1

$658.20

6

0307579

WINCH ASSEMBLY, HY-246 NARROW DRUM

1

$2,410.20

7 0307965 PLUG - 1-3/4 DIA 1 Call for price —

8 0307966 PLUG - 1/2 DIA 1 Call for price —

9

0400066

1/4-20 X 3/4 HHCS GR.5,ZP

2

$5.80

10

0400078

1/4-20 X 2 HHCS GR5 ZP

1

$5.80

11

0400121

3/8-16NC X 3/4 HHCS GR. B

1

$5.80

12

0400122

3/8-16 X 1 1/4 HHCS GR.5,ZP

6

$5.80

13

0400126

3/8-16 X 1 HHCS GR.5,ZP

1

$5.80

14

0400133

3/8-16 X 3 HHCS GR.5,ZP

1

$5.80

15

0400196

SCREW, 1/2"-13 X 1-1/4" SKT HD

2

$8.00

16

0400367

1/4-20 NYLOCK HEX NUT ZP

1

$5.80

17

0400392

3/8-16 NYLOCK HEX NUT ZP

1

$5.80

18

0400451

1/4 FLAT WASHER ZP

2

$5.80

19

0400452

1/4 HELICAL LOCK WASHER ZP

2

$5.80

20

0400480

3/8 FLAT WASHER ZP

1

$4.00

21

0400482

3/8 HELICAL LOCK WASHER ZP

8

$5.80

22

0400491

1/2 HELICAL LOCK WASHER ZP

2

$5.80

23 0706668 SHIM, WINCH MOUNTING 2 Call for price —

24

0708519

PLATE, ACCESS COVER

1

$15.00

25

0717069

PIN - MIDNIGHT U/L

1

$115.60

26

0718218

PIN - FOLD (BASE)

1

$97.40

27 0807078 MAIN OUTER BOOM WELDMENT 1 Call for price —

28

0908627

WINCH FREE-SPOOL ASSY

1

$303.20

29

9055275

SNAP RING, 2-3/4" EXTERNAL

1

$5.60

30

9056150

RETAINING RING, 1-1/2"

2

$8.00

31

805180000

SHEAVE HOUSING ASSEMBLY

1

$442.20

32

880401500

PIN BOOM LIFT CYLINDER UPPER

1

$90.20

Vulcan Modular 804 Wheel Lift Boom Assembly diagram

Show parts list (25 parts) ▼Hide parts list ▲

Ref #	Part Number	Description	Qty Used	Price
1	3012-794003	BAR - SPACER	1	$24.40
2	3012-794004	PLATE - UL PAD CAGE	1	$43.40
3	0300113	GREASE FITTING, 1/4-28 STRAIGHT	4	$5.80
4	0301397	GREASE FITTING, 90 DEG	2	$3.80
5	0301825	CYLINDER HYDRAULIC EXTEND	1	$976.40
	0304086	Seal kit for 0301825 cylinder: SEAL KIT 11521		$52.40
6	0306942	CAST BRONZE BEARING - SLEEVE 1 1/2"	2	$28.00
7	0400121	3/8-16NC X 3/4 HHCS GR. B	4	$5.80
8	0400122	3/8-16 X 1 1/4 HHCS GR.5,ZP	2	$5.80
9	0400139	SCREW, 3/8"-16 X 1-1/2" HEX SKT SET	1	$5.80
10	0400152	SCREW, 3/8"-16 X 5/8" SKT HD SUNK	1	$5.80
11	0400154	3/8-16 X 1/2 HHCS GR.5,ZP	1	$5.80
12	0400217	1/2-20 X 1.00 HHCS GR8 ZP	4	$0.80
13	0400398	3/8-16 NYLOCK HALF-NUT ZP	1	$5.80
14	0400482	3/8 HELICAL LOCK WASHER ZP	6	$5.80
15	0400491	1/2 HELICAL LOCK WASHER ZP	4	$5.80
16	0400492	1/2 FLAT WASHER ZP	4	$5.80
17	0718216	SHAFT - INNER TUBE CYLINDER	1	$102.80
18	0718528	ANGLE - BOOM COVER	1	$50.60
19	0718949	PLATE - XBAR POSITIONING	2	$41.60
20	0806842	PIN WELDMENT	1	$90.20
21	0807027	OUTER W/L BOOM WELDMENT	1	$1,489.20
22	0807082	INNER UNDERLIFT BOOM WELDMENT	1	$1,595.00
23	9056150	RETAINING RING, 1-1/2"	1	$8.00
24	807500001	PIN - EXTEND	1	$34.80
25	896040002	NYLATRON PAD	4	$11.20

Vulcan Modular 804 Crossbar & Outer Crosstube Assembly diagram

Show parts list (22 parts) ▼Hide parts list ▲

Ref #	Part Number	Description	Qty Used	Price
1	0300113	GREASE FITTING, 1/4-28 STRAIGHT	3	$5.80
2	0400505	5/8 FLAT WASHER SAE	2	$5.80
3	0718392	CROSSBEAM PIVOT PIN	1	$119.20
4	0806899	STINGER CROSSBEAM WELD'T	1	$1,603.00
5	8600404	WASHER	2	$17.40
6	8600406	WASHER - PIVOT PIN	1	$13.80
7	8602001	LOCK PIN	2	$19.40
8	8700109	SCOOP PIN	2	$25.20
9	8700180	WHEEL RETAINER WELD'T	1	$294.20
10	8700190	WHEEL RETAINER WELD'T	1	$294.20
11	8701500	SCOOP BRACKET WELD'T	1	$483.20
12	8701600	SCOOP BRACKET WELD'T	1	$483.20
13	8800801	LH WHEEL GRID ASSY 880	1	$899.80
14	8800901	RH WHEEL GRID ASSY 880	1	$899.80
15	9012944	PIPE PLUG, 1" NPT SKT HD	1	$7.39
16	9030214	O-RING	2	$5.80
17	9043950	5/8-11X1-1/2	2	$8.00
18	9043956	3/8 NC X 3/4 BUTTON HD ALLEN	1	$5.80
19	9045209	5/8" BS FLAT WASHER NON-PLATED	1	$5.40
20	9047057	DETENT SPRING	1	$25.20
21	9052013	BALL, 1" CHROME	1	$15.60
22	880411600	FRONT STOP PIN ASSY (CROSSBAR)	2	$39.80

Vulcan Modular 804 Recovery Boom & Wheel Lift Hydraulics diagram

Show parts list (17 parts) ▼Hide parts list ▲

Ref # Part Number Description Qty Used Price Quick Add to Cart

1

0300011

VALVE, 4 SPOOL CONTROL

1

$1,127.40

2

0300044

CONNECTOR 6MJX8MB

4

$3.80

3

0301522

CONNECTOR 6MJ-6MB

3

$3.80

4

0301620

FITTING, ELBOW, 6MJ-6MB90

3

$5.80

5

0301825

CYLINDER - EXTEND

1

$976.40

0304086

Seal kit for 0301825 cylinder: SEAL KIT 11521

$52.40

6

0301921

HOSE ASSEMBLY, 128

2

$110.20

7

0302508

ELBOW, 8MJ-8MB90LL

2

$13.80

8

0302584

HOSE ASSEMBLY, 50"

2

$63.20

9

0302919

FOLD CYLINDER

1

$1,989.80

Seal kit for 0302919 cylinder: 4 options (depends on who made the cylinder)

The cylinder manufacturer needs to be identified to know which seal kit is needed. How to identify your cylinder manufacturer. Need help? Call 770-921-6070.

03000876	Holmac cylinder: SEAL KIT FOR 0302919 HOLMAC	$392.60
0301353S	Southern (SHCI) cylinder: SEAL KIT FOR 0302919 SHC	$138.60
0301353	Texas (THI) cylinder: SEALKIT, JACK, 4x23	$103.00
0301353A	Ashun (MTC) cylinder: SEAL KIT FOR 0302919 ASHUN	$188.20

10

0302922

HOSE ASSEMBLY, 170"

2

$131.80

11

0303017

CONNECTOR 8MBX6FB

5

$5.60

12

0307097

HYDRAULIC MOTOR, PARKER

1

$658.20

13 0307460 FITTING, ELBOW, 6MJ-6MB90L 3 Call for price —

14

0307576

LIFT CYLINDER

1

$2,275.40

03005547

Seal kit for 0307576 cylinder: SEAL KIT, 0307576 THI

$131.00

15

0307579

WINCH ASSEMBLY, HY-246 NARROW DRUM

1

$2,410.20

16 0310289 CONNECTOR, 8MJ-8MBL 1 Call for price —

17

810770015

HOSE ASSEMBLY, 29"

2

$50.60

Vulcan Modular 804 Pump, Valve & Filter Hydraulics diagram

Show parts list (21 parts) ▼Hide parts list ▲

Ref #	Part Number	Description	Qty Used	Price	Quick Add to Cart
1	0300011	VALVE, 4 SPOOL CONTROL	1	$1,127.40
2	0300056	BARB, 16C4-16MP	1	$27.00
3	0300071	HOSE CLAMP, 1"	2	$5.20
4	0300692	STREET ELBOW, 1" 90°	1	$11.20
5	0301376	CONNECTOR 8MJX10MB	1	Call for price	—
6	0301471	HOSE ASSEMBLY - 30" LG	1	$75.80
7	0301767	BARB, 16C4-16FJX	1	$25.20
8	0301780	CONNECTOR, 8MJ-12MB	1	$9.40
9	0302757	CONNECTOR, 8MJ-12MB	2	$21.20
10	0302761	ELBOW, 16MJ-16MB45	1	$28.00
11	0310462	MAGNETIC HEX PLUG ~ 3/4 NPT	1	$5.00
12	0400118	5/16-18 X 3/4 HHCS GR.5 ZP	2	$5.80
13	0400464	5/16 HELICAL LOCK WASHER ZP	2	$1.60
14	0400748	SCREW, 5/16"-18 X 1/4" HEX SKT SET	2	Call for price	—
15	0702540	SUCTION HOSE, 12 FT (1" ID)	2	$251.00
16	0807297	HYDRAULIC TANK WELDMENT	1	$1,548.40
17	9011011	PIPE PLUG, 1/4" SQ HD	1	Call for price	—
18	9012839	PLUG 1" (HYDRAULIC) HEX HEAD	1	Call for price	—
19	9018131	BREATHER CAP	1	$65.80
20	9018399	IMMERSION FILTER ASSEMBLY	1	$142.60
21	880010023	HOSE ASSEMBLY - 103"	1	$117.40

Vulcan Modular 804 Control Assembly diagram

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Ref #	Part Number	Description	Qty Used	Price
1	3014-791012	CLEVIS - DUAL CTRL CABLE	1	$13.20
2	0300834	KNOB, CABLE (IN-OUT)	2	$21.20
3	0300835	KNOB, BOOM (UP-DN)	2	$13.20
4	0301397	GREASE FITTING, 90 DEG	8	$3.80
5	0302856	KNOB, TILT (UP-DN)	2	$24.40
6	0302917	KNOB, WHL LIFT EXT (IN-OUT)	2	$31.00
7	0310930	CONTROL CABLE 64" LG (replaces 0307634 per Miller)	8	$171.60
8	0307772	3/4 PLUG	3	$1.60
9	0307823	CLAMP CUSHION	4	$3.40
10	0307824	CLAMP COVER PLATE	4	$1.80
11	0400070	1/4-20 X 1 HHCS GR5 ZP	8	$5.80
12	0400078	1/4-20 X 2 HHCS GR5 ZP	4	$5.80
13	0400365	HEX NUT, 1/4"-28	12	$4.00
14	0400367	1/4-20 NYLOCK HEX NUT ZP	12	$5.80
15	0400393	3/8"-16 HEX JAM NUT	8	$5.80
16	0400451	1/4 FLAT WASHER ZP	8	$5.80
17	0400458	1/4 STAR LOCKWASHER ZP	12	$5.60
18	0400527	CLEVIS PIN, 5/16" X 5/8" COTTERLESS	1	$8.00
19	0721658	ROD CONTROL HANDLE PIVOT	2	$65.00
20	0722377	PLATE - CONTROL HANDLE MOUNTING	2	$189.20
21	0722379	SPACER	2	$43.80
22	0806852	CONTROL HANDLE WLMT	8	$125.00
23	9053524	BRONZE BUSHING (.752 X .879 X .750)	16	$6.00
24	HD0900	BEARING, ROD END, 1/4-28	8	$22.40

Vulcan Modular 804 Boom Swivel Assembly diagram

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Ref #	Part Number	Description	Qty Used	Price
1	0300113	GREASE FITTING, 1/4-28 STRAIGHT	1	$5.80
2	9056098	SNAP RING, 1"	2	$1.80
3	804181500	SHEAVE HOUSING CASTING	1	$164.20
4	805180001	SHEAVE SHAFT	1	$70.40
5	805180002	SHEAVE CASTING	1	$52.40
6	852060100	CABLE GUIDE CASTING	1	$65.00

Vulcan Modular 804 (2010 manual)

Subframe Assembly

Body Assembly

Recovery Boom Assembly

Wheel Lift Boom Assembly

Crossbar & Outer Crosstube Assembly

Recovery Boom & Wheel Lift Hydraulics

Pump, Valve & Filter Hydraulics

Control Assembly

Boom Swivel Assembly